Fluidized Bed and Electrostatic Fluidized Bed Coatings

Fluidized Bed Coating

Fluidized bed coating is a versatile and efficient coating process that can be used to produce a wide variety of coatings for a variety of applications. In fluidized bed coating, the particles to be coated are suspended in a stream of low-pressure air. This is done by passing air through a membrane and into a bed of coating powder This flow of air gently lifts the powder off the bottom of the bed and simultaneously mixes with the powder to create a fluid like pool.

The metal components are preheated in an oven and transported to the fluidized bed. They are quickly immersed into the bed of fluidized powder and are fusion bonded to the part. The powder quickly encapsulated the heated piece of metal and coating thickness is determined by a combination of metal temperature and time immersed in the fluidized bed. Metal parts are placed back in the oven to post cure.

In addition to fluidized bed coating, Desert Coating Solutions uses liquid dip tanks to achieve a similar process. Liquid resins are used to fill tanks. Metal parts are preheated and dipped into the tanks. Once again, both temperature and time in the tank determine the coating thickness. Parts are then post cured in the oven to solidify the coating.

Key features of fluidized bed coating and electrostatic fluidized bed coating:

Thick, uniform coatings: Both fluidized bed coating and electrostatic fluidized bed coating can produce very thick, uniform coatings that are resistant to corrosion, wear, and other environmental factors.
Efficient process: Both fluidized bed coating and electrostatic fluidized bed coating are efficient processes that use a relatively small amount of coating material.

Versatile process: Both fluidized bed coating and electrostatic fluidized bed coating can be used to coat a wide variety of shapes and sizes of objects.
Wide range of applications: Both fluidized bed coating and electrostatic fluidized bed coating can be used for a wide range of applications.

Fluidized bed coating – in process

Fluidized bed coating – in process inspection

desert-coating-solutions-fluidized-bed-finished

Fluidized bed coating – finished parts

Applications of fluidized bed coating and electrostatic fluidized bed coating

Corrosion protection: Coatings can protect the substrate from corrosion by forming a barrier between the substrate and the environment. This is especially important for materials that are exposed to harsh environments, such as metals that are used in outdoor applications, chemical processing or full immersion in water.
Wear resistance: Coatings can protect the substrate from wear by increasing its hardness and resistance to abrasion. This is especially important for materials that are subjected to friction, such as gears, bearings, and cutting tools.
Decorative finishes: Coatings can be used to create a variety of decorative finishes, such as gloss, matte, and metallic. This can be used to improve the appearance of the substrate or to provide a specific aesthetic.
Food coating: Coatings can be used to protect food from spoilage and contamination. This is especially important for food that is processed or packaged, as it can help to prevent the growth of bacteria and other microorganisms.
Motor Iron Slot Insulation: Coatings can be used to insulate electrical components from each other and from the environment. This is especially important for motors, as it can help to prevent short circuits and other electrical hazards.
UL 1446 system Class rating: UL 1446 is a standard that specifies the requirements for insulation systems used in electrical equipment. Coatings can be used to meet the requirements of UL 1446, which can help to ensure the safety of electrical equipment.
Stators: Stators are the stationary components of electric motors. They are typically made of metal, and they are often coated to improve their corrosion resistance and wear resistance.
Busbars: Busbars are the metal conductors that carry electrical current in electrical switchgear and other electrical equipment. They are often coated to improve their corrosion resistance and to prevent arcing.
Switchgear: Switchgear is the equipment that is used to control the flow of electricity in electrical distribution systems. It is often coated to improve its corrosion resistance and to prevent arcing.
Network connectors: Network connectors are the devices that are used to connect network cables. They are often coated to improve their corrosion resistance and to prevent arcing.
Capacitors: Capacitors are electrical components that store electrical energy. They are often coated to improve their insulation properties and to prevent arcing.
Resistors: Resistors are electrical components that resist the flow of electrical current. They are often coated to improve their insulation properties and to prevent arcing.
Inductors: Inductors are electrical components that store magnetic energy. They are often coated to improve their insulation properties and to prevent arcing.
Toroids: Toroids are donut-shaped inductors. They are often coated to improve their insulation properties and to prevent arcing.
High Voltage Fuses: High voltage fuses are devices that protect electrical circuits from overvoltage. They are often coated to improve their insulation properties and to prevent arcing.
Bobbin-wound coils: Bobbin-wound coils are coils of wire that are wound on a bobbin. They are often coated to improve their insulation properties and to prevent arcing.

Fluidized bed coating materials:

Types of fluidized bed coatings:

Epoxy: Epoxy is a versatile coating material that can be used for a wide variety of applications, including corrosion protection, electrical insulation, and decorative finishes. It is often used to coat electrical components, such as motors, transformers, and circuit boards. It is also used to coat metal parts that are exposed to harsh environments, such as those used in outdoor applications.
Nylon: Nylon is a strong and durable coating material that is often used for wear resistance. It is also used for its electrical insulation properties. Nylon is often used to coat gears, bearings, and other parts that are subjected to friction.
Vinyl: Vinyl is a versatile coating material that is often used for decorative finishes. It is also used for its resistance to moisture and chemicals. Vinyl is often used to coat plastics, metals, and wood.
Polyethylene: Polyethylene is a strong and durable coating material that is often used for corrosion protection. It is also used for its resistance to chemicals and moisture. Polyethylene is often used to coat metal parts that are exposed to harsh environments.
Polyolefins: Polyolefins are a group of plastics that are often used for their resistance to heat and chemicals. They are also used for their electrical insulation properties. Polyolefins are often used to coat electrical components and metal parts that are exposed to harsh environments.
Polyester: Polyester is a strong and durable coating material that is often used for wear resistance. It is also used for its resistance to chemicals and moisture. Polyester is often used to coat gears, bearings, and other parts that are subjected to friction.
Polypropylene: Polypropylene is a strong and durable coating material that is often used for its resistance to heat and chemicals. It is also used for its electrical insulation properties. Polypropylene is often used to coat electrical components and metal parts that are exposed to harsh environments.
Halar/ECTFE: Halar/ECTFE is a high-performance coating material that is often used for its resistance to a wide range of chemicals and solvents. It is also used for its electrical insulation properties. Halar is often used to coat electrical components and metal parts that are exposed to harsh environments.

Specific fluidized bed coating materials:

134/135: 3M Scotchkote Fusion-Bonded Epoxy Coating 134 is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of metal.
206N: 3M Scotchkote Fusion Bonded Epoxy coating 206N Long Gel is a one-part, heat curable, thermosetting, powdered epoxy coating designed for coating the interior of line pipe.
6233: 3M™ Scotchkote™ Fusion-Bonded Epoxy Coating 6233 is a one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe.
XC-6171: A one-part, heat curable, thermosetting, powdered epoxy coating designed for the interior corrosion protection of production tubing, line pipe and fittings.
226N: The 3M™ Scotchkote™ Fusion-Bonded Epoxy Coating 226N, is a one-part, heat curable, thermosetting epoxy coating. It is designed to provide superior performance and adhesion to the metal substrate, and to provide excellent cathodic disbonding properties without the use of a chromate pretreatment.
Resicoat R4-FB: Akzo Nobel Resicoat R4-FB is a functional fusion bonded epoxy powder coating designed for use on valves and fittings in contact with potable water
Resicoat® R4-ES: Akzo Nobel Resicoat® R4-ES HKF47R is a spray applied Fusion Bonded Epoxy Coating designed for corrosion protection of earth-laid valves and fittings, hydrants, pumps and pipe drains.
Resicoat RB-600: Resicoat® RB-600 HKF30R is a Fusion Bonded Epoxy coating for steel reinforcing bars which complies with the requirements of ASTM A 775/A 775M standard specification for Epoxy coated steel reinforcing bars and meets or exceeds all test standards of the Federal Highway Administration (FHWA), AASHTO M284, AASHTO M254 as well as qualifying to the test standards of ASTM A 884.
Pipeclad® 2000: Thermosetting epoxy coating system is engineered to be applied to pipelines.
Pipeclad® 704G: Thermosetting epoxy powder coating engineered for use inside and outside pipelines.
Pipeclad® 706G: Thermosetting epoxy powder coating engineered for use inside and outside pipelines. It is typically applied over phenolic primers such as Pipeclad HXR0015 or HXR0016.
Pipeclad® PFG70002: Thermosetting epoxy powder coating engineered for use inside pipelines. It is typically applied over phenolic primers such as Pipeclad Phenolic Primer HXR0015 or Pipeclad Phenolic Primer HXR0016
Pipeclad® PFL70002: PFL70002 is a thermosetting epoxy powder coating engineered for use inside pipelines. It is typically applied over phenolic primers such as Pipeclad Phenolic Primer HXR0015 or Pipeclad Phenolic Primer HXR0016
Axalta 7-0014: Designed for both external and internal buried pipeline service. In particular, it is recommended for use on the inside of steel pipe.
Axalta 7-0017: Capable of withstanding continuous operating temperatures of 140°C (285°F). Provides corrosion protection in high temperature and high pressure sweet and sour gas environments.
Axalta 7-0008: Capable of withstanding continuous operating temperatures of 93°C (200°F).
Axalta 7-4500: Coatings are designed for use as a valve coating. In testing, it meets the requirements of UL 262 Gate Valve specification and FM 1120/1130, 1510 and 1511 specifications. It has been certified to NSF-61, drinking
Axalta 7-2500 series: In buried service, the coating is designed to be capable of withstanding continuous operating temperatures of 107°C (225°F). May also be used on the inside of steel pipe and fittings, and is NSF-61 approved for potable water services.
Axalta 7-2514 EN series: Designed to be capable of withstanding continuous operating temperatures of 103°C (217°F). Formulated to offer improved resistance to cathodic disbondment and excellent corrosion resistance
Axalta 7-2555: used in submerged or wet conditions where high in-service temperatures exist, up to 155°C (311°F)

Our Manufacturers

When you need the job done right, you rely on the best names in the business. That’s why Desert Coating Solutions uses top-grade industrial coatings by:

3M®

SolEpoxy

Axalta

Sherwin-Williams

AkzoNobel

Electrostatic fluidized bed coating

Electrostatic Fluidized Bed Coating is a variation of fluidized bed coating that uses an electrostatic charge to improve the adhesion and uniformity of the coating. In this process, the coating material is first sprayed onto the particles in the fluidized bed. The particles are then charged with a positive or negative charge, depending on the type of coating material being used. The charged particles are then attracted to the surface of the substrate, which is typically grounded. This helps to ensure that the coating material is evenly distributed and that it adheres well to the surface of the substrate.

Advantages of electrostatic fluidized bed coating

Improved adhesion: Electrostatic Fluidized Bed Coating can improve the adhesion of the coating material to the surface of the substrate. This makes the coating more resistant to chipping, peeling, and other forms of wear.

Less waste: Electrostatic Fluidized Bed Coating uses less coating material than fluidized bed coating. This can save you money and reduce environmental impact.

Uniform coating: Electrostatic Fluidized Bed Coating can produce a very uniform coating, even on complex shapes.

Electrostatic fluidized bed coating materials

SolEpoxy

SolEpoxy is a type of epoxy resin that is known for its excellent electrical insulation and corrosion resistance. It is a two-part system, consisting of a resin and a hardener. The resin is a liquid, and the hardener is a powder. When the resin and hardener are mixed together, they form a hard, durable coating.

SolEpoxy is a versatile coating that can be used for a wide variety of applications. It is often used to coat electrical components, such as motors, transformers, and circuit boards. It is also used to coat metal parts that are exposed to harsh environments, such as those used in outdoor applications.

SolEpoxy has a number of advantages over other types of coatings. It is highly resistant to corrosion, even in harsh environments. It is also a good electrical insulator, which makes it ideal for coating electrical components. Additionally, SolEpoxy is a durable coating that can withstand a lot of wear and tear.

Properties of SolEpoxy

Electrical insulation: SolEpoxy has excellent electrical insulation properties. It has a dielectric strength of up to 600V, which means that it can withstand a high voltage without breaking down.
Corrosion resistance: SolEpoxy is highly resistant to corrosion. It can withstand exposure to a variety of corrosive environments, including salt water, acids, and bases.
Durability: SolEpoxy is a durable coating that can withstand a lot of wear and tear. It is resistant to abrasion, chemicals, and UV radiation.
Viscosity: SolEpoxy has a low viscosity, which makes it easy to apply. It can be sprayed, brushed, or dipped.

SolEpoxy is available in a variety of grades, each with its own specific properties:

DK7-20H: This is a high-temperature SolEpoxy that is designed for use in applications where the temperature can reach up to 200°C. It is resistant to thermal shock and has a low coefficient of thermal expansion.
DK7-0953M: This is a low-viscosity SolEpoxy that is designed for use in applications where it is difficult to apply a traditional SolEpoxy. It is also a good choice for applications where a thin coating is required.
DK15EG-05: This is a high-gloss SolEpoxy that is designed for use in applications where a high-quality finish is required. It is also a good choice for applications where the coating will be exposed to UV radiation.
DK15-02: This is a general-purpose SolEpoxy that is a good choice for a variety of applications. It is resistant to corrosion and has a good electrical insulation properties.
DK15-0463: This is a high-strength SolEpoxy that is designed for use in applications where a strong coating is required. It is also a good choice for applications where the coating will be exposed to mechanical stress.
DK15-0606: This is a low-smoke SolEpoxy that is designed for use in applications where a fire hazard is present. It is also a good choice for applications where the coating will be exposed to high temperatures.
DK15-0907: This is a high-performance SolEpoxy that is designed for use in demanding applications. It is resistant to a wide range of chemicals and has excellent electrical insulation properties.
DK19: This is a water-based SolEpoxy that is designed for use in applications where a solvent-free coating is required. It is also a good choice for applications where the coating will be exposed to water.
DK50: This is a high-solids SolEpoxy that is designed for use in applications where a thick coating is required. It is also a good choice for applications where the coating will be exposed to UV radiation.
DK52: This is a low-VOC SolEpoxy that is designed for use in applications where the emission of volatile organic compounds is a concern. It is also a good choice for applications where the coating will be exposed to high temperatures.
DK53: This is a high-build SolEpoxy that is designed for use in applications where a thick coating is required. It is also a good choice for applications where the coating will be exposed to mechanical stress.

3M Scotchcast Electrical Insulating Resin

3M Scotchcast Electrical Insulating Resin is a two-part epoxy resin that is designed for use in electrical applications. It is a high-performance resin that is resistant to corrosion, moisture, and chemicals. It is also a good electrical insulator, which makes it ideal for coating electrical components.

Properties of 3M Scotchcast Electrical Insulating Resin

Corrosion resistance: 3M Scotchcast Electrical Insulating Resin is resistant to corrosion, even in harsh environments. It can withstand exposure to a variety of corrosive environments, including salt water, acids, and bases.
Moisture resistance: 3M Scotchcast Electrical Insulating Resin is resistant to moisture. It can withstand exposure to water and humidity without degrading.
Electrical insulation: 3M Scotchcast Electrical Insulating Resin is a good electrical insulator. It has a dielectric strength of up to 1000V, which means that it can withstand a high voltage without breaking down.
Durability: 3M Scotchcast Electrical Insulating Resin is a durable coating that can withstand a lot of wear and tear. It is resistant to abrasion, chemicals, and UV radiation.
Viscosity: 3M Scotchcast Electrical Insulating Resin has a low viscosity, which makes it easy to apply. It can be sprayed, brushed, or dipped.

3M Scotchcast Electrical Insulating Resin is available in a variety of grades, each with its own specific properties:

SC 265: This is a general-purpose grade that is suitable for a wide range of applications. It is resistant to corrosion, moisture, and chemicals. It has a dielectric strength of 600V.
SC 260: This is a high-strength grade that is designed for use in applications where a strong coating is required. It is resistant to corrosion, moisture, and chemicals. It has a dielectric strength of 1000V.
SC 262: This is a low-viscosity grade that is designed for use in applications where it is difficult to apply a traditional epoxy resin. It is also a good choice for applications where a thin coating is required.
SC 263: This is a high-gloss grade that is designed for use in applications where a high-quality finish is required. It is also a good choice for applications where the coating will be exposed to UV radiation.
260CG: This is a conductive grade of 3M Scotchcast Electrical Insulating Resin that is designed to provide electrical conductivity. It is resistant to corrosion, moisture, and chemicals. It has a dielectric strength of 600V.
SC 5400: This is a high-temperature grade of 3M Scotchcast Electrical Insulating Resin that is designed for use in applications where the temperature can reach up to 200°C. It is resistant to thermal shock and has a low coefficient of thermal expansion.
SC 5230N: This is a low-smoke grade of 3M Scotchcast Electrical Insulating Resin that is designed for use in applications where a fire hazard is present. It is also a good choice for applications where the coating will be exposed to high temperatures.
SC 5555: This is a high-performance grade of 3M Scotchcast Electrical Insulating Resin that is designed for use in demanding applications. It is resistant to a wide range of chemicals and has excellent electrical insulation properties.

Fluidized Bed Coating and Electrostatic Fluidized Bed coating are versatile and efficient processes that can be used to produce a wide variety of coatings for a variety of applications. The specific process that is best suited for a particular application will depend on the desired properties of the coating and the specific requirements of the application.

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